Search results for "Cold Spray"
showing 10 items of 13 documents
Process Modeling and Planning for Robotic Cold Spray Based Additive Manufacturing
2020
Cold spray (CS) is a solid-state coating deposition technology that has recently been applied as an additive manufacturing (AM) process to fabricate individual components. This potential AM process is attracting more and more attention because of its advantages: high-forming efficiency, low temperature, and no phase changing of materials. These advantages make CS able to form large-volume objects to become an efficient and effective AM process. Nowadays, new advances in cold spray additive manufacturing (CSAM) call for new process implementation to improve the manufacturing accuracy and flexibility. Therefore, the purpose of this study is to enhance CS-based AM through the modeling and plan…
Stable layer-building strategy to enhance cold-spray-based additive manufacturing
2020
Abstract Cold spray (CS) has recently become one of the popular additive manufacturing (AM) processes for its advantages: high-forming efficiency, low temperature, and no phase changing of materials. These advantages may make CS able to form large volume objects and possibly directly iterate with material-removing processes to become a hybrid AM process. Current research proposes using a bulk-based volume-forming strategy (e.g. a tessellation-based method) for volume building. Although it can form 3D volumes, the control of the process is difficult and it has limitations in forming complex 3D near-net-shapes with acceptable accuracy. This also conflicts with the basic principle of AM, where…
Preparation and characterization of brass-based coatings
2018
Cold Spray (CS) has been widely investigated owing to its high deposition efficiency and retention of the properties of starting materials. Thus, this process has shown obvious advantages over the fabrication of different copper-based deposits and its alloys over other techniques, such as electroplating, Laser Cladding or thermal spraying. As one of the main copper alloys, brass is implanted in the fields of architecture or industry. Nevertheless, nowadays it is clear that there is very little work on brass coatings, and they were mainly made by electroplating and any other deposition methods, which has severely limits their uses in many applications.This study was applied to develop the br…
Laser-induced damage in cold-sprayed composite coatings
2011
International audience; Ag-Ni composite coatings were achieved using the cold spray process. In this work, two blends were sprayed to lead to coatings with different mechanical properties, which corresponded to either a fine or a coarse microstructure. These coatings were studied using SEM and X-ray microtomography (XMT) to determine the best coating quality through characterization of particle-to-particle bonding. The fine microstructure showed better properties than the coarse microstructure. To avoid time-consuming characterization techniques such as SEM and XMT, an innovative laser characterization test was developed. The principle of this test is based on the thermal shock-induced by a…
Caractérisation et prédiction du rendement de projection lors du procédé de projection à froid – cas de la métallisation des polymères
2020
This thesis work deals with the cold spray metallization of polymer substrates by aiming at an optimal deposition efficiency using experimental analysis combined with numerical simulation. Experimental observations of the powder jet using an ombroscopic analysis have revealed a generic behavior consisting of a uniform confined zone at the immediate exit of the nozzle followed by a dispersed zone. The supersonic flow at the nozzle exit being essentially axial, the powders are entrained to form a uniform jet. Beyond a certain distance, a dispersion appears. This distance is very important because it characterizes the behavior of the powders. It can alter the conditions for the elaboration of …
Bonding behavior of Bi-metal-deposits produced by hybrid cold spray additive manufacturing
2022
Abstract Cold spraying (CS) is one of the most recently used additive manufacturing (AM) processes that allow forming large 3D objects efficiently without severe thermal effects. However, due to some limitations of the CSAM process, it is difficult to achieve the desired geometry with high precision. As a potential solution to this issue, CSAM process coupled machining, that is, hybrid addition and subtraction manufacturing, is proposed to achieve desired accuracy and reliable shape. Therefore, it is necessary to assess the mechanical reliability of multilayer deposits deposited by CSAM + machining processes before that. In this work, different bi-deposits were obtained via hybrid CSAM. The…
A new approach to simulate coating thickness in cold spray
2020
Abstract In the process of cold spray on complex components, the coating thickness is an important indicator to monitor and control. Current methods such as destructive tests or direct mechanical measurements can only be performed after spraying. Besides, these methods lead to production shutdown and additional costs . This article presents a novel approach predicting coating thickness for components with complex curved surfaces, especially in the case of shadow effects. Firstly, a three-dimensional geometric model of the coating profile based on Gaussian distribution was developed. In addition, the relative deposition efficiency (RDE) resulting from the different robot kinematic parameters…
Manufacturing and characterization of Al matrix composites with nano reinforcements via cold spraying
2019
This study aims at developing new routes for manufacturing Al matrix composites (AMCs) strengthened with nano reinforcements by solid-state cold spraying (CS) process. Three different AMCs including CNTs/Al, TiB2/AlSi10Mg and TiB2/7075Al were successfully fabricated by CS of the composite powders prepared using different approaches. The microstructure evolution of as-sprayed composite samples was investigated by means of different characterization methods like X-ray diffraction (XRD), scanning (SEM) and transmission electron microscopy (TEM) and electron backscatter diffraction (SEM/EBSD). The adhesion strength, tribological behaviour, corrosion properties as well as the mechanical performa…
Influence of spray trajectories on characteristics of cold-sprayed copper deposits
2021
Abstract Industrial robots are widely used in cold spray (CS) as well as thermal spray to produce various coatings by precisely controlling kinematic parameters during the process. However, the robot trajectory and its effect on the characteristics of CS deposits are important, but not fully studied. This article introduces four typical spray trajectories, including zigzag path, cross path, parallel path, and spiral path, to elaborate thick CS Cu deposits, and characterizes the corresponding Cu deposits, respectively. The experimental results revealed that the spray trajectories have a major influence on the associated thermal history and the residual stress distribution. However, no signif…
Cold gas dynamic spray technology: A comprehensive review of processing conditions for various technological developments till to date
2018
Abstract Today, cold gas dynamic spray (CGDS) technology has thrived with considerable capabilities for manufacturing various technological depositions. The deposition conditions have been developed through many years and that have led to produce ample experimental data which is available in the literature. But, recent research and development activities also reveal innovative findings regarding various deposition conditions. This paper contains a review of experimental deposition procedures for the cold spray additive manufacturing. Details of processing conditions are reported and classified into various categories of baseline working conditions, specific processing including deposition o…